Smart Furnace

Furnace operations, tuned per line.

Generic OEE telemetry misses what matters on a furnace floor: temperature gradients across zones, refractory life prediction, melt-cycle timing, energy consumption per ton. CatalystOT Smart Furnace is the dedicated extension. Live with India's top automotive OEM.

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Smart Furnace · representative deployment

Outcomes

Energy reduction: 9.2%
Refractory cycle extension: 40days
Productivity gain: 18%
Payback: 6months

What they feel

Common challenges

Refractory wear detected only on physical inspection
Melt-cycle timing variation hidden in shift logs
Energy per ton not measured in real-time
Generic OEE dashboards miss thermal-incident precursors

What we ship

Solution shape

Specialised Smart Furnace firmware on X3EDGE Server
Predictive models for refractory cycle extension
Energy per ton dashboard · operator-grade, not slide-deck
Integration with SCADA / MES / ERP via standard APIs

Bring your smart furnace fleet here.

Working demonstration on your data within five business days.

Contact sales